Apr 26 2010

Battery testers for modern batteries

With the demand for batteries rapidly growing, battery manufacturing may be outpacing the supply of suitable equipment to test them. This void is apparent in the mobile phone market where large quantities of batteries are being returned under warranty. Many are discarded without first checking or attempting to restore them. The dealers are simply not equipped to handle the influx of returned batteries, neither is the staff trained to perform this task on a customer service level. Testing and restoring batteries ( Dell Inspiron 6400 battery ) has become a complex procedure that lies outside the capabilities of most customer service clerks.

With the move to maintenance-free batteries and the need to test larger volumes of batteries, battery test equipment is shifting to quick testing and boosting. In this article we examine the duty of the modern charger and battery (Sony VGP-BPS9 battery)analyzer, and observe how well these units satisfy the current demands.

Conditioning ChargersCharging batteries is often not enough, especially when it comes to nickel-based chemistries. Periodic maintenance is needed to optimize battery life. Some innovative manufacturers offer chargers with conditioning features. The most basic models provide one or several bays with discharge capability. More advanced chargers include a display to reveal the battery capacity. Discharging lithium-based batteries  for the purpose of prolonging life is neither necessary, nor advisable.

Some chargers offer pulse charge methods. This is done to improve charge efficiency and reduce the memory phenomenon on nickel-based batteries. Improved charge performance is achieved by using a pulse charge that intersperses discharge pulses between charge pulses. Commonly referred to as ‘burp’ or ‘reverse load’ charge, this method promotes high surface area on the electrodes and helps recombine the gases generated during charge. Pulse charging benefits mainly Nickel-based batteries (HP Pavilion TX1000 battery).

Some manufacturers claim that the pulse charge method conditions and restores NiCd batteries and makes the periodic discharges redundant. Research carried out by the US Army has revealed that pulse charging does indeed reduce the crystalline formation on the NiCd battery. If properly administered, batteries  charged with these pulse chargers prolong service life. For batteries with advanced memory, however, a full discharge or recondition cycle is needed to break down the more stubborn crystalline formation.

Battery AnalyzersThere are two types of battery analyzers: the fixed current units and the programmable devices. While fixed current units are less expensive and generally simpler to operate, programmable analyzers are more accurate and faster. Programmable units can better adapt to different battery needs and are more effective in restoring weak batteries .

Fixed current analyzers perform well in organizations that use medium size batteries ranging from 600mAh to 1500mAh. If smaller or larger batteries are serviced, the charge and discharge currents are compromised and the program time is prolonged. Here is the reason why.

A fixed current battery analyzer with a charge and discharge current of 600mA, for example, services a 600mAh battery in about three hours, roughly one hour for each cycle starting with charge, followed by discharge and a final charge. Servicing an 1800mAh battery would take three times as long. A very small batteries, say a 400mAh, may not be capable of accepting a charge rate that is higher than 1C and the battery (VGP-BPL8 ) could sustain damage.

When purchasing a battery analyzer, there is a tendency to buy on price. With the need to service a larger volume of batteries of a wider variety, second-generation buyers find the advanced features on upscale models worth the extra cost. These features manifest themselves in reduced operator time, increased, throughput, simpler operation and the use of less trained staff. Adaptation to new battery systems is also made easier. Figure 1 illustrates an advanced battery (HP Pavilion DV9000 battery )analyzer made by Cadex Electronics.

An advanced battery analyzer evaluates the condition of a battery and implements the appropriate service to restore the battery’s performance. On nickel-based systems, a recondition cycle is applied automatically if a user-selected capacity level cannot be reached.

Battery chemistry, voltage and current ratings are user-programmable. These parameters are stored in interchangeable battery adapters and configure the analyzer to the correct function when the adapter is installed. In the Cadex 7000 Series battery (SONY VGN-FZ battery )analyzers, for example, each adapter is preprogrammed with up to ten distinct configuration codes (C-codes) to enable service for all batteries with the same footprint.

Battery-specific adapters are available for all major batteries; user-programmable cables with alligator clips accommodate batteries for which no adapter is on hand. Batteries with shorted, mismatched or soft cells are identified in minutes and their deficiencies are displayed on the LCD panel.

User‑selectable programs service different battery  needs. In the case of the Cadex 7000 Series, Primeprepares a new battery for field use and Auto tests and reconditions weak batteries. Custom allows the setting of unique cycle sequences composed of charge, discharge, recondition, trickle charge or any combination, including rest periods and repeats.

Many battery analyzers are capable of measuring the internal battery resistance. Obtained in only a few seconds, the resistance reading works well with lithium-based batteries because the level of cell resistance is in direct relation to the performance. Internal resistance readings can also be used for nickel-based batteries, however, the readings do not accurately disclose the battery’s condition.

More accurate methods are achieved by using quick test programs. The CadexQuicktest™ is based on fuzzy logic and lasts about three minutes. Good results are achieved with three learn cycles taken from batteries of different SoH readings. The matrices from the learn cycles are stored in the adapters. Most battery adapters are equipped with the matrices when purchased.

New requirements of battery( Pavilion DV9000 battery ) analyzers are the ultra-fast charge and quick prime features. When a battery is inserted, the analyzer evaluates the battery, applies an ultra-fast charge if needed, and prepares the battery for service within minutes. Such a feature helps the mobile phone industry to handle the large number of warranty return batteries. With the right equipment, many of these presumably faulty batteries can be jump-started and given back to the customer instead of being replaced.

To accurately test batteries that power digital equipment, modern battery analyzers are capable of discharging a battery under a simulated digital load. The GSM waveform, for example, transmits voice data in 567 ms bursts with currents of 1.5A and higher. By simulating these pulses, the performance of a battery can be tested under these field conditions. Not all analyzers are capable of simulating such short current bursts. Instead, medium-priced battery  analyzers use lower frequencies.

Another application involving uneven load demand is the so-called 5‑5‑90 program used to simulate the runtime of analog two-way radios. The battery is loaded 5 percent of the time on transmit, 5 percent on receive and 90 percent on standby. Other combinations are 10-10-80. Each stage can be programmed to the appropriate discharge current. Because of the complex load conditions, calculating the predicted runtime in the absence of a battery analyzer would be difficult.

Easy operation is an important attribute of any battery (Thinkpad T43p battery) analyzer. Displaying the battery capacity in percentage of the nominal capacity rather than in milliampere-hours (mAh) is preferred by many. With the percentage readout, the user does not need to memorize the ratings of each battery tested because this information is stored in the system. The percentage readout allows an added level of automation by implementing a recondition cycle if the set target capacity level cannot be reached.

Some analyzers are capable of setting the appropriate battery parameters automatically when a battery is inserted. An intelligent battery adapter reads a passive code that is imbedded in most batteries. The code may consist of a jumper, resistor or specified thermistor value. Some battery packs contain a memory chip that holds a digital code. On recognition of the battery, the adapter assigns the correct service parameters. Automatic battery   identification minimizes training and allows battery service by untrained staff.

Most analyzers are capable of printing service reports and battery labels. This feature simplifies the task of keeping track of batteries. Marking batteries with the service date reminds the user when a battery is due for service. Labeling works well because the basic service history is available where it is needed most — on the battery.

A battery analyzer should be automated and require minimal operator time. His or her task should be limited to scheduling incoming batteries for testing, marking the batteries (VGP-BPS8 ) after service, and replacing those that did not meet the performance criteria. Occasional selection of the correct current rating and chemistry may also be necessary.

Apr 23 2010

A tenfold improvement of battery

Stanford University researchers have made a discovery that could signal the arrival of dell laptop battery that last more than a day on a single charge.

The researchers have found a way to use silicon nanowires to give rechargeable lithium ion batteries–used in laptops, iPods, video cameras, and mobile phones–as much as 10 times more charge. This potentially could give a conventional battery-powered laptop 40 hours of  Dell Inspiron 1520 battery life, rather than 4 hours.

The new batteries were developed by assistant professor Yi Cui and colleagues at Stanford University’s Department of Materials Science and Engineering.

“It’s not a small improvement,” Cui said. “It’s a revolutionary development.”

Citing a research paper they wrote, published in Nature Nanotechnology, Cui said the increased battery capacity was made possible though a new type of anode that utilizes silicon nanowires. Traditional lithium ion batteries use graphite as the anode. This limits the amount of lithium–which holds the charge–that can be held in the anode, and it therefore limits battery life.

Silicon anodes have the “the highest theoretical charge capacity” according to Cui’s paper, but they expand when charging and shrink during use: a cycle that causes the silicon to be pulverized, degrading the performance of the VGP-BPS8 VGP-BPS9 VGP-BPL8. For 30 years, this dead end stumped researchers, who poured their battery life-extending energy into improving graphite-based anodes.

Cui and his colleagues looked at this old problem and overcame it by constructing a new type of silicon nanowire anode. In Cui’s anode, the lithium is stored in a forest of tiny silicon nanowires, each with a diameter that is a thousandth of the thickness of a sheet of paper. The nanowires inflate to four times their normal size as they soak up lithium, but unlike previous silicon anodes, they do not fracture.

Cui said there are a few barriers to commercializing the technology.

“We are working on scaling up and evaluating the cost of our technology,” Cui said. “There are no roadblocks for either of these.”

Cui has filed a patent on the technology and is considering formation of a company or an agreement with a laptop battery manufacturer. He expects the Dell Inspiron 6400 battery  or other laptop battery to be commercialized and available within “several years,” pending testing.

Apr 19 2010

Battery cell types

There are many general types of electrochemical cells, according to chemical processes applied and design chosen. The variation includes galvanic cells, electrolytic cells, fuel cells, flow cells and voltaic piles (Dell Studio 1535 battery ).

Wet cell

wet cell battery has a liquid electrolyte. Other names are flooded cell since the liquid covers all internal parts, or vented cell since gases produced during operation can escape to the air. Wet cells were a precursor to dry cells and are commonly used as a learning tool for electrochemistry. It is often built with common laboratory supplies, like beakers, for demonstrations of how electrochemical cells work. A particular type of wet cell known as a concentration cell is important in understanding corrosion. Wet cells may be primary cells (non-rechargeable) or secondary cells (rechargeable). Originally all practical primary batteries  (Pavilion DV8000 battery ) such as the Daniell cell were built as open-topped glass jar wet cells. Other primary wet cells are the Leclanche cell, Grove cell, Bunsen cell, Chromic acid cell, Clark cell andWeston cell. The Leclanche cell chemistry was adapted to the first dry cells.

Wet cells are still used in automobile batteries and in industry for standby power for switchgear, telecommunication or large uninterruptible power supplies, but in many places batteries  (HP Pavilion DV9000 battery ) with gel cells have been used instead. These applications commonly use lead-acid or nickel-cadmium cells.

Dry cell

dry cell has the electrolyte immobilized as a paste, with only enough moisture in the paste to allow current to flow. As opposed to a wet cell, the battery  ( Pavilion DV9000 battery ) can be operated in any random position, and will not spill its electrolyte if inverted.

While a dry cell’s electrolyte is not truly completely free of moisture and must contain some moisture to function, it has the advantage of containing no sloshing liquid that might leak or drip out when inverted or handled roughly, making it highly suitable for small portable electric devices. By comparison, the first wet cells were typically fragile glass containers with lead rods hanging from the open top, and needed careful handling to avoid spillage. An inverted wet cell would leak, while a dry cell would not. Lead-acid batteries  (Dell Inspiron 1525 battery ) would not achieve the safety and portability of the dry cell, until the development of the gel battery.

A common dry cell battery is the zinc-carbon battery, using a cell sometimes called the dry Leclanché cell, with a nominal voltage of 1.5 volts, the same nominal voltage as the alkaline battery (since both use the same zinc-manganese dioxide combination).

The makeup of a standard dry cell is a zinc anode (negative pole), usually in the form of a cylindrical pot, with a carbon cathode (positive pole) in the form of a central rod. The electrolyte is ammonium chloride in the form of a paste next to the zinc anode. The remaining space between the electrolyte and carbon cathode is taken up by a second paste consisting of ammonium chloride and manganese dioxide, the latter acting as a depolariser. In some more modern types of so called ‘high power’ batteries (Dell Inspiron 6400 battery ), the ammonium chloride has been replaced by zinc chloride.

Molten salt

A molten salt battery is a primary or secondary battery that uses a molten salt as its electrolyte. Their energy density and power density makes them potentially useful forelectric vehicles, but they must be carefully insulated to retain heat.

Reserve

A reserve battery ( ) can be stored for a long period of time and is activated when its internal parts (usually electrolyte) are assembled. For example, a battery for an electronic fuze might be activated by the impact of firing a gun, breaking a capsule of electrolyte to activate the battery and power the fuze’s circuits. Reserve batteries are usually designed for a short service life (seconds or minutes) after long storage (years).

Battery cell performance

A battery’s characteristics may vary over load cycle, charge cycle and over life time due to many factors including internal chemistry, current drain and temperature ( Pavilion DV9700 battery).

Apr 16 2010

Are they rechargeable batteries worth

It seems rechargeable battery(Sony VGP-BPS8 battery ) wear out just as fast as the regular alkaline ones. With all of my new gadgets, I need to know: Are rechargeable batteries really worth the extra cash? And are they really better for mama earth?

—Sam, Breckenridge Great question, Sam! The truth is that rechargeable battery(Sony VGP-BPS9 battery ) can be better for the planet and its people, if you use them correctly and if, in the end of their useful life, you dispose of them properly.

I think they are also worth the extra cash if you use them properly and for the right items. Let’s take a closer look at the inner workings of these little power houses to find out why that is.

Regular “disposable” household batteries, like alkaline batteries, rely on a contained chemical reaction between heavy metals that in turn produces electrons, or a charge. The intensity of this electrical charge reduces over time as the metals get “used.” This is why a battery(Dell Inspiron 6400 battery) that stops working in a high-draw device, like a camera, may still work in a low-draw device, like a remote control.

Because of this, many alkaline batteries that are thrown away or recycled actually still have a charge left in them. But that’s not why they are “toxic.” In the old days, alkaline batteries contained mercury and were super-duper toxic. Now they contain zinc, manganese oxide, and potassium hydroxide instead.

Alkaline batteries are definitely less toxic these days, but not entirely benign. The batteries and the heavy metals inside can be safely recycled and kept out of landfills — for FREE in Summit County — at the Frisco or Breckenridge drop-off centers.

Rechargeable batteries are usually NiMH (nickel metal hydride), Li-Ion (lithium ion), or NiCad (nickel cadmium). These batteries use a similar contained chemical reaction to produce the charge, but unlike the alkaline battery(VGP-BPS9 ) reaction, the process can be reversed by applying electricity (on a battery( HP Pavilion DV9000 battery ) charger).

Rechargeable battery(dell inspiron e1505 battery) can be replenished hundreds to thousands of times. That sounds great, but unlike alkaline batteries that have very low “leakage” rates (only about 2 percent a year), rechargeable batteries have a much higher “leakage” rate (some can be 2percent per day!), which is why they seem to die faster in many devices. One way to stop this fast drain is to store recharged batteries in a freezer or refrigerator.

Another way to keep rechargeable batteries longer is to use them in devices that have a quick, high draw (like a camera) rather than a long, slow draw (like a remote control). Also, be sure to use the correct charger for the battery(PA3465U-1BRS PA3591U-1BRS). Some batteries were originally designed to charge slowly, and placing them on a quick charge device can significantly reduce their useful life.

Just like the older generation of CFL bulbs seemed to have lots of quirks (that odd flicker) and die quicker that expected, the older generations of rechargeable batteries were also filled with quirks that have since been fixed.

If you haven’t tried the newer rechargeable VGP-BPL8  , it’s time to give them a try.

There are numerous full kits that come with various sizes of batteries and a charger. But, when they are finally done being revived over and over again, be sure to recycle them — for FREE in Summit County — at the Frisco or Breckenridge drop-off centers.

Apr 07 2010

How to identify strengths and weaknesses quality of laptop battery?

Good and bad laptop batteries are currently jumbly on the market , a lot of inferior products are full of the market, including many counterfeit original battery, great hidden dangers to consumers. For non-professional consumers, we propose to select from the following aspects notebook battery:

1. Check the package
Should have the brand. Neutral non-branded packaging as quite a mixed bag, easily lead to inferior products or second-hand purchase of refurbished products.
There should be sealed anti-static bag, lined with anti-static sponge, which is to protect the basic configuration of laptop batteries.
Should have the bar code. Barcode is the country unified management product identification standards authority logo.

2. Check the appearance of
There should be no scratches or old flu, or easy to buy second-hand refurbished goods.
Should have clear parameters, performance, application model identification.
Battery cover down joints should not be opened at the scene.

3. Check for proper instructions and after-sales commitment to protect

Formal professional laptop battery grade cylindrical batteries of qualified products, from the date of the factory, they will be guaranteed one-year warranty. If you can not have this commitment, then the use of batteries and other materials may not pass the quality grade batteries but the secondary batteries. At present the market with large numbers of waste in Japan, Korea, and poor battery laptop battery batteries modified, seemingly cheap products are actually profits products, and the normal use of the laptop devastating explosion will be a serious personal injury caused to consumers.

Related: Dell Inspiron 6400 battery Inspiron 1520 battery XPS M1330 battery Thinkpad X40 battery Thinkpad X60 battery

Apr 03 2010

Battery capacity, the higher the better?

Different models (in particular, different sizes) of the laptop battery, the higher capacity, the  longer working time. aside of volume and weight  factors , of course, the higher capacity the better.
But the same cell type, nominal capacity (for example, 600mAh) are the same, the actual measurement of the initial capacity different: for example one for 660mAh, the other is 605mAh, is the 660mAh one is better than 605mAh one?

Actual capacity may be high because the electrode materials to increase the initial capacity of more things, and less stable with the electrode things, the result is reused dozens of times after the rapid capacity of high capacity battery failure, the capacity Low battery is still strong. Many domestic batteries manufacturers often use this method to obtain high-capacity battery. The standby time users after six months it is worse than nothing. Civil those AA Ni-MH battery (that is, on the 5th battery), the general is 1400mAh, it also has standard high capacity (1600mAh), reason is the same.

Improve the capacity cost is the expense of cycle life, battery materials, manufacturers are not modified up and down the article, is not really “improve” the battery capacity.

Related: dell latitude d820 battery Dell Inspiron 1520 battery Dell XPS M1210 battery HP Pavilion DV6000 battery

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